HP Gas System

The HP Gas System is an advanced high-pressure gas generation and delivery solution designed to meet the stringent demands of various industrial and aviation applications. Developed by Hydraulics International, Inc. (HII), this system ensures a reliable supply of high-purity gases, such as nitrogen, at elevated pressures, thereby enhancing operational efficiency and safety across multiple sectors.​

Technical Details:

1. Gas Generation:

   • Purity Levels: Capable of producing gases with purity levels up to 99.5% or higher, ensuring compliance with industry standards for critical applications.​

   • Flow Rates: Delivers gas at flow rates up to 30 Standard Cubic Feet per Minute (SCFM), accommodating various operational requirements.​

   • Pressure Output: Provides gas at pressures reaching up to 5,000 Pounds per Square Inch Gauge (psig), suitable for high-pressure system needs.​

2. Design and Configuration:

   • Self-Contained Unit: The system is designed as a self-contained, enclosed, and skid-mounted unit, facilitating easy integration into existing facilities.​Power Options: Available in both electric-driven and diesel engine-driven configurations, offering flexibility based on infrastructure and operational preferences.​

3. Operational Features:

   • Automated Control: Equipped with a Programmable Logic Controller (PLC) that automates gas generation and filling processes, minimizing the need for manual intervention.​

   • Purity Monitoring: Features an on-board gas purity analyzer that continuously monitors and calibrates purity levels, ensuring consistent compliance with specified standards.​

   • User Interface: Incorporates a Human-Machine Interface (HMI) touch screen, providing real-time operational data, maintenance diagnostics, fault logs, and troubleshooting aids.​

4. Compressor and Booster System:

   • Oil-Free Design: Utilizes 100% oil-less feed and high-pressure air compressors, eliminating the need for oil separators and extending the lifespan of gas separation membranes.​

   • Pressure Boosting: Includes integrated pressure boosters to achieve the desired high-pressure gas output, ensuring efficient servicing of high-pressure systems.​

5. Safety and Maintenance:

   • Diagnostic Features: The system provides full operation and maintenance diagnostics via the HMI, facilitating proactive maintenance and reducing potential downtime.​

   • Environmental Considerations: Designed with an oil-free compressor system, the unit minimizes environmental impact and reduces maintenance requirements associated with oil management.​

Applications:

• Aviation Ground Support: Supplies high-pressure nitrogen for aircraft tire inflation, hydraulic accumulator charging, and strut servicing, ensuring optimal performance and safety of aircraft systems.​

• Industrial Manufacturing: Provides a reliable source of high-purity nitrogen for processes such as inerting, purging, and blanketing, enhancing product quality and safety.​

• Laboratory and Research: Delivers high-purity gases for analytical instruments and experimental setups, ensuring accuracy and reliability in research outcomes.​

• Medical Applications: Supports medical facilities with high-purity oxygen or nitrogen for various therapeutic and operational needs, ensuring patient safety and care quality.​

Technical Specifications Table:

Implementing the HP Gas System within operational frameworks ensures a consistent and reliable supply of high-purity gases, thereby enhancing efficiency, safety, and compliance across various applications.