Universal Aircraft Hydraulic Component Test Bench HCT-20

Part Number: HCT-20​

Long Description:

The Universal Aircraft Hydraulic Component Test Bench HCT-20 is a state-of-the-art testing apparatus designed to perform comprehensive functional and operational assessments of hydraulic components utilized in both rotary and fixed-wing aircraft. This test bench is engineered to handle a wide array of hydraulic components, including motors, pumps, actuators, and control valves, ensuring their optimal performance and reliability.​

Technical Details:

• Configuration Options:

  • Type I: Combines a hydraulic component test station with a Variable Speed Drive (VSD) console, providing integrated capabilities for testing both static and dynamic components.

  • Type II: Features only the hydraulic component test station, with the option to add the VSD console later through straightforward connections, offering flexibility based on testing requirements.​

• Main Hydraulic Circuit:

  • Dynamic Test Circuits: Equipped with two independent high-pressure dynamic test circuits, each capable of delivering

    • 25 GPM up to 3,000 PSIG

    • 20 GPM up to 6,000 PSI

  • Combined Capacity: When operated together, these circuits can provide:​

    • 50 GPM up to 3,000 PSIG

    • 40 GPM up to 6,000 PSI

  • Filtration System:

    • High-Pressure Supply Circuit: Utilizes a 3-micron absolute filter to ensure hydraulic fluid cleanliness, protecting sensitive components during testing.

    • Return Circuit: Incorporates a 10-micron absolute filter to maintain system integrity and prevent contamination.

• Low Pressure Circuit:

  • Flow Capacity: Provides up to 10 GPM at 250 PSI, suitable for testing components that operate under lower pressure conditions.​

  • Flow Measurement: Equipped with a flow meter ranging from 0.1 to 15 GPM, allowing precise monitoring and control during tests.​

• Hydrostatic Circuit:

  • Pressure Capability: Capable of generating pressures up to 10,000 PSI, facilitating proof and burst pressure tests on hydraulic components to verify their structural integrity.​Hydraulics International (Asia)

• Pneumatic Circuit:

  • Gas Compatibility: Designed to handle gaseous nitrogen (GN2) up to 6,000 PSI, enabling the testing of pneumatic components and systems under high-pressure conditions.​

• Control and Monitoring:

  • Manual Control Modes: Allows operators to manually adjust test parameters, providing flexibility and control during testing procedures.​

  • Human/Machine Interface (HMI): Features a user-friendly interface displaying critical data such as flow rates, pressures, temperatures, calibration settings, diagnostics, and warning signals, ensuring comprehensive monitoring and control.​hydraulicpumpsteststand.wordpress.com

  • Programmable Logic Controller (PLC): Integrates a PLC system to automate test sequences, enhance precision, and ensure repeatability in testing procedures.​

Applications:

The HCT-20 is versatile and suitable for various applications, including:​

• Component Testing: Evaluating the performance and functionality of hydraulic pumps, motors, actuators, and valves to ensure they meet operational specifications and safety standards.​

• Maintenance and Overhaul: Assisting maintenance, repair, and overhaul (MRO) facilities in diagnosing issues, verifying repairs, and certifying components for return to service.​

• Research and Development: Supporting R&D activities by providing a controlled environment to test new hydraulic components and systems under various conditions.​

Technical Specifications:

By incorporating the HCT-20 into their operations, aviation maintenance facilities and manufacturers can ensure the reliability and safety of hydraulic components, thereby enhancing overall aircraft performance and compliance with industry standards.